Flowcen Global

Flowcen Global is a manufacturer and supplier of Condensate Polishing Unit systems engineered for high purity water treatment, impurity removal and condensate polishing in power plants and process industries. We supply across India and export to EPC, utility and industrial projects requiring ultra-pure water quality and continuous operation reliability.

Product Overview

Condensate Polishing Unit designed for removal of dissolved impurities, corrosion products and ionic contaminants from condensate systems. Utilizes mixed bed ion exchange technology ensuring high purity output suitable for boiler feedwater and critical process applications. Designed for continuous polishing and protection of turbine and boiler systems.

System Configuration

Type: Condensate Polishing Unit
Design: Mixed Bed Ion Exchange System
Construction: Pressure Vessel Skid Mounted System
Operation: Continuous Flow Polishing

Design and Construction

Mixed bed resin column with cation and anion exchange media
High efficiency internal distribution system
Uniform flow ensuring maximum contact between water and resin
Backwash and regeneration system for resin cleaning
Resin trap and retention system
Skid mounted modular design with piping and instrumentation
Provision for sampling, vent and drain connections

Material of Construction

Vessel: Carbon Steel Rubber Lined / Stainless Steel
Internals: SS / Engineering Plastic
Piping: CS / SS / UPVC depending on service
Resin: Strong Acid Cation + Strong Base Anion

Operating Parameters

Capacity Range: 5 M3 Hr to 500 M3 Hr
Operation: Continuous polishing
Application: High purity condensate systems

Process Performance

Removal of dissolved salts and ionic impurities
Reduction of conductivity and silica
Improved boiler feedwater quality
Protection of turbine and heat exchanger systems
Stable performance under varying load conditions

Applications

Thermal power plants
Combined cycle power plants
Boiler feedwater systems
Refinery and petrochemical units
Process industries requiring high purity water

Key Features

High purity output with mixed bed technology
Compact skid mounted design
Continuous operation capability
Low leakage of ionic contaminants
Reliable performance in critical systems

Supply and Export Coverage

India: Gujarat, Maharashtra, Chhattisgarh, Tamil Nadu, Telangana
Middle East: UAE, Saudi Arabia, Oman, Qatar, Kuwait
Asia: Indonesia, Malaysia, Vietnam
Africa: South Africa, Nigeria
Europe & Americas: Germany, UK, USA, Brazil

Flowcen Global Manufacturing Capability

Manufacturer with engineered water treatment systems
Custom design based on condensate quality and flow
Integration with filtration and dosing systems
Inspection testing and documentation support
Export ready skid mounted systems

Technical Summary

5–500 M3 Hr | Mixed Bed Ion Exchange | CS RL SS Construction | Skid Mounted | Continuous Operation

UAE, Saudi Arabia, Oman, Qatar, Kuwait, Indonesia, Malaysia, Vietnam, South Africa, Nigeria, Germany, UK, USA, Brazil, Gujarat, Maharashtra, Tamil Nadu, Telangana, Interchangeable design suitable for Veolia, SUEZ, Thermax, Ion Exchange and equivalent condensate polishing unit replacement

Flowcen Global is an Indian manufacturer and OEM supplier of engineered valves strainers filtration systems pressure vessels and process equipment. We manufacture Industrial Feed Water Tanks Boiler Feed Tanks and ASME fabricated storage vessels for EPC projects utilities and export supply.

Industrial Feed Water Tank for EPC Projects
Fabricated Feed Water Tank designed for boiler feed systems RO plants and process utilities requiring corrosion resistance structural integrity and continuous duty reliability for international project applications.

Construction and Internal Protection
Heavy plate cylindrical shell with flat dished or ellipsoidal ends. Internal protection epoxy food grade epoxy rubber lining glass flake FRP lining. External PU epoxy zinc rich coating for marine refinery and outdoor conditions.

Material Range and Structural Strength
IS2062 carbon steel ASTM A516 Gr60 Gr70 SS304 SS316 SS316L Duplex SS2205 FRP lined CS. Full penetration welds RT UT tested joints with stiffeners lifting lugs nozzle reinforcement pads and load-bearing supports.

Design Features and Engineering Options
Manhole vent overflow drain inlet outlet nozzles level gauge connections thermometer pocket sampling point air vent. Optional baffles heating coil steam injection deaeration trays chemical dosing arrangement float chamber level transmitters PLC automation ladder platform insulation cladding.

Configuration and Installation
Vertical horizontal skid mounted execution. Skirt saddle leg or base frame mounting. Integrated with pumps piping filtration skids pressure vessels automation panels.

Capacity Pressure and Connections
5000L to 200000L+. Atmospheric to PN10. Flanged ASME B16.5 DIN EN drilling. Suitable for DM water boiler feed water chemical treated water process fluids.

Standards Testing Documentation
ASME Section VIII Div1 IS EN standards. Hydrostatic testing weld NDT RT UT DPT dimensional inspection coating DFT checks. GA drawings fabrication drawings QAP EN10204 3.1 MTC.

Applications
Power plants refineries fertilizer desalination marine HVAC ETP STP RO industrial utilities.

Global Terminology Compatibility
Boiler Feed Water Tank Deaerator Tank Feed Water Vessel Industrial Water Storage Tank Process Water Tank. Compatible with Thermax Forbes Marshall Babcock Wilcox Doosan Alfa Laval systems.

Flowcen Global Advantage
In house fabrication heavy plate rolling certified welding EPC documentation custom engineering integration with valves strainers filtration skids pressure vessels actuator automation systems export packaging fast delivery.

Size Range 5000L 200000L+ | Rating Atmospheric PN10 | MOC CS ASTM A516 SS304 SS316 Duplex FRP | Ends Flanged ASME B16.5 DIN EN | Standards ASME VIII IS EN | Testing Hydro NDT Coating

 

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Feed Water Tank designed for boiler feed systems RO plants and process utilities requiring corrosion resistance structural integrity and long service reliability. Engineered for Middle East Africa Southeast Asia Europe and global EPC procurement.

Construction and Internal Protection
Heavy plate cylindrical shell with flat dished or ellipsoidal ends. Internal lining epoxy food grade epoxy rubber lining glass flake FRP lining suitable for treated water and chemical service. External PU epoxy zinc rich coating for marine coastal refinery and outdoor exposure conditions.

Material Range and Structural Strength
IS2062 carbon steel ASTM A516 Gr60 Gr70 SS304 SS316 SS316L Duplex SS2205 FRP lined carbon steel. Full penetration welds RT UT tested joints with stiffeners lifting lugs nozzle reinforcement pads ensuring export grade durability.

Design Features and Engineering Options
Manhole vent overflow drain inlet outlet nozzles level gauge connections thermometer pocket sampling point air vent. Optional baffle plates heating coil steam injection deaeration trays chemical dosing arrangement float chamber level transmitters PLC automation ladder platform insulation cladding.

Configuration and Installation Flexibility
Vertical horizontal skid mounted execution. Skirt saddle leg or base frame support. Integrated with pumps piping filtration skids pressure vessels and automation systems for turnkey projects.

Capacity Pressure and Connections
Capacity 5000L to 200000L+. Pressure atmospheric to PN10. Flanged connections ASME B16.5 DIN EN. Suitable for boiler feed water DM water chemical treated water process fluids.

Standards Testing and Export Documentation
Design ASME Section VIII Div1 IS EN standards. Testing hydrostatic weld NDT RT UT DPT dimensional inspection coating DFT checks. Documentation GA drawings fabrication drawings QAP EN10204 3.1 MTC packing list export compliance.

Global Applications
Power plants refineries desalination fertilizer marine HVAC utilities ETP STP RO infrastructure EPC projects.

Global Terminology Compatibility
Also known as Boiler Feed Water Tank Deaerator Tank Feed Water Vessel Industrial Water Storage Tank Process Water Tank. Compatible with Thermax Forbes Marshall Babcock Wilcox Doosan Alfa Laval systems used in global installations.

Flowcen Global Export Advantage
In house fabrication heavy plate rolling certified welding procedures EPC documentation support custom engineering integration with valves strainers filtration skids pressure vessels actuator automation systems export packing fast delivery.

Size Range 5000L 200000L+ | Rating Atmospheric PN10 | MOC CS ASTM A516 SS304 SS316 Duplex FRP | Ends Flanged ASME B16.5 DIN EN | Standards ASME VIII IS EN | Testing Hydro NDT Coating

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Flowcen Global is an Indian manufacturer and OEM supplier of DAF systems, valves, strainers, filtration skids and process equipment for ETP STP and EPC export projects.

Industrial DAF System for Wastewater Treatment
Industrial DAF Dissolved Air Flotation System for oil grease removal suspended solids separation COD BOD reduction and high efficiency clarification in industrial wastewater treatment plants.

Construction and Process Design
Fabricated rectangular or circular tank with air saturation vessel microbubble generation system flocculation zone flotation separation sludge hopper clarified water outlet and chain scraper sludge removal system.

Material Range and Build
Carbon steel epoxy coated SS304 SS316 FRP lined construction. Heavy duty fabrication with pressure rated saturation vessel corrosion resistant internals and skid integrated piping.

Engineering Features
Air saturation tank recycle pump air compressor dosing system polymer unit pressure release valves diffusers PLC automation instrumentation level sensors flow meters. Optional lamella plate pack sludge thickener sludge handling system.

Capacity Pressure Configuration
5 m3hr to 500 m3hr+. PN10 pressure. Skid mounted compact system for plug and play installation continuous duty operation.

Standards Testing Documentation
ASME IS EN standards. Hydro testing performance testing air saturation efficiency inspection coating DFT checks. GA drawings P&ID QAP EN10204 3.1 MTC.

Applications
Refinery petrochemical food dairy textile pharma chemical plants desalination ETP STP industrial utilities.

Global Compatibility
Compatible with Veolia Suez Nijhuis Industries Toro Equipment systems.

Flowcen Global Advantage
In house fabrication skid engineering integration with pumps valves strainers filtration skids pressure vessels automation systems export packing fast delivery.

Capacity 5m3hr 500m3hr+ | MOC CS SS304 SS316 FRP | Pressure PN10 | Type Skid Mounted | Standards ASME IS EN | Testing Hydro Performance Coating

 

dissolved air flotation system manufacturer India, daf system exporter UAE Saudi Arabia Oman Qatar Kuwait, wastewater daf system Africa Nigeria Kenya Egypt South Africa, industrial daf plant Europe Germany Italy Spain France UK, daf system USA Canada export, industrial flotation clarifier manufacturer India, SS304 SS316 daf system supplier global, high efficiency daf unit EPC projects, sludge separation system exporter Asia Middle East Europe